Funding for Critical Materials Consortia

Crabtree’s announcement through the DOE’s Office of Fossil Energy and Carbon Management (FECM) recently detailed that $45 million has been awarded in federal funding for six projects to create regional consortia to accelerate the development of critical mineral and materials (CMM) supply chains including novel non-fuel carbon-based products from secondary and unconventional feedstocks.

Realizing the value of secondary and unconventional feedstocks, such as coal and coal by-products, effluent waters from oil and gas development, and acid mine drainage will enable the U.S. to rebuild domestic supply chains for CMM. By focusing on abundant American secondary and unconventional sources, these investments will support dependable and enduring supplies for American manufacturing and production of technologies essential to clean energy and the nation’s defense.

“DOE is investing in collaborative regional projects to help us realize our nation’s full potential for recovery of these vital resources,” continues Crabtree, “while creating high-wage jobs and delivering environmental benefits for communities across the United States.”

The six selected projects will build upon the work of DOE’s Carbon Ore, Rare Earth and Critical Minerals (CORE-CM) Initiative, expanding the focus from the basin scale to cover eight regions across the nation. Teams consist of partners such as private industry; universities; local, state, and federal government; local communities; and Tribes and Tribal organizations who will develop and implement strategies that enable each U.S. region to realize its economic critical minerals and materials potential, including valuable non-fuel carbon-based products. Principal investigator Michael Free of the U’s Department of Materials Science and Engineering will head up this important work in the Rocky Mountains known as Region 6.

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Purity at a Premium in Critical Metals

U Researchers Secure Major Funding to Advance Critical Metals Production

Think about the device you’re reading this on. Whether it’s a smartphone, tablet, or laptop, it contains dozens of rare earth elements and critical metals that make its operation possible. Yet the United States currently relies on foreign sources for approximately 90% of some of these essential materials, creating vulnerabilities in our supply chain for everything from consumer electronics to clean energy technology.

The University of Utah is taking bold steps to address this challenge. Mike Free and Prashant Sarswat, metallurgical engineers from the Department of Materials Science and Engineering,have secured two significant funding awards to advance innovative technologies for rare earth elements (REE) and critical metals (CM) processing.

The Defense Advanced Research Projects Agency (DARPA) has awarded $220,446 for developing refined REE and CM products at 90% purity. Additionally, the Department of Energy (DOE) has committed $5 million to support a comprehensive project focused on upgrading mineral resources and optimizing extraction and separation processes to achieve an exceptional 99% purity level for some individual REE and CM products.

“We’re starting with unconventional resources to build a larger supply chain here in the US,” explains Free, principal investigator on the projects and department chair. “We are exploring new approaches that are more environmentally friendly. Some of the technologies we’re developing, like our magnetic separation process, use no additional chemicals, which are very different from conventional processing that can require hundreds of steps and  typically involves substantial amounts of acid.”

The research team, which includes graduate students Easton Sadler and Benjamin Schroeder, is developing innovative separation techniques, including a unique device that uses strong magnets to separate rare earth elements based on their magnetic properties. They are also exploring new environmentally friendly extraction methods using specialized materials that can selectively absorb specific elements.

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New Substrate Material for Flexible Electronics Could Help Combat E-Waste

Electronic waste, or e-waste, is a rapidly growing global problem, and it’s expected to worsen with the production of new kinds of flexible electronics for robotics, wearable devices, health monitors, and other new applications, including single-use devices.

A new kind of flexible substrate material developed at MIT, the University of Utah, and Meta has the potential to enable not only the recycling of materials and components at the end of a device’s useful life, but also the scalable manufacture of more complex multilayered circuits than existing substrates provide.

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Prof. Chandran has been recently awarded new Phase II ARPA-E

Prof. Chandran has been recently awarded new Phase II funding (~$3M) for his ARPA-E project on the design and development of high temperature niobium alloys for gas turbines and other structural applications. The Phase II funding will make the cumulative ARPA-E funding, since 2021, as about $4.5M. Dr. Chandran’s proposal was one of the four selected and funded after the Phase II competition nationwide. Significant accomplishments of Chandran’s group in Phase-I practical alloy development, as well as plans for commercialization by a leading commercial producer, have been the major factors for the Phase II award. The research will support several graduate students in Dr. Chandran’s group. The ARPA-E funding also supports the acquisition of advanced mechanical testing equipment and a high temperature vacuum heat-treating furnace, with a cost of about $0.5M, in support of the advanced physical metallurgy research in the department.

MSE included in $28M for Cutting-Edge Tech to Clean Up Iron and Steel

A new infusion of federal funding through the Department of Energy (DOE) totaling $28 million will support some of the most cutting-edge efforts to decarbonize the dirty steel industry, and the University of Utah has received the largest award (~ $3.5 million) of the 13 projects in nine states.

The initiative, through the DOE’s Advanced Research Projects Agency-Energy (ARPA-E) aims to spur solutions that can eliminate carbon dioxide emissions from the ironmaking process and sharply reduce emissions across the entire steel supply chain, according to an announcement shared with Canary Media, dedicated to news about cleaning up heavy industry.

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Trio from Prof. Simpson’s group wins prestigious awards from Nuclear Energy Office

Three student researchers from Professor Michael Simpson’s group were awarded prestigious awards from the Nuclear Energy Office of the U.S. Department of Energy this week. Olivia Dale (Ph.D. candidate, MET-E) and Matthew Newton (Ph.D. candidate, MET-E) were selected for awards in the Innovations in Nuclear Energy Research and Development Student Competition, and Jon Dromey (B.S. candidate, Mech E) was selected to receive a $10,000 scholarship for 2024/2025. There were only 11 paper awards and 59 scholarships given nationwide.

Fang Lab Enters Agreement with IPERIONX

Fang and his research team will provide IPX with research and development services related to metallurgical technologies to produce primary metals, advanced manufacturing technologies, including additive manufacturing (i.e., 3D printing) of titanium alloys, and recycling of rare earth metals from magnets used in wind turbines and electric vehicles.

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MSE Students To Present “Lunar Forge” Project at NASA’s Big Idea Forum

College students are often told to “shoot for the moon,” exploring their interests with ambitious plans and projects. This week, a team University of Utah engineering students are taking that advice to heart in a more literal way.

NASA’s Breakthrough, Innovative and Game-changing (BIG) Idea Challenge is an annual, nation-wide competition that gives college students the opportunity to play a pivotal role in the future of space exploration. In response to a yearly prompt that tasks participants to solve a specific space-based problem, teams of undergraduate and graduate engineering get to work developing creative and innovative concepts. After all project proposals are submitted, five to eight teams are selected to receive a combined total of $1.1 million to further build and develop their system, which they then present to at the BIG Idea Forum in the fall of that year.

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Prof. Fang Receives Humboldt Research Award

Titanium (Ti) metal, prized for its high strength-to-weight ratio, corrosion resistance and biocompatibility is a critical material in aerospace, defense, and medical applications, but its wider use is obstructed by excessively high costs.

That’s where Materials Sciences and Metallurgical Engineering Professor Zhigang Zak Fang comes into play. A recent recipient of the prestigious Humboldt Research Award, Fang has developed a breakthrough technology that can produce high-quality, low-carbon emitting titanium powder at a significantly reduced cost. Known as the Hydrogen Assisted Metallothermic Reduction (HAMR) process, the technology developed by Fang is based on the discovery of new science about the effects of hydrogen on the stability of Ti solid solutions with high oxygen content (up to 14wt%.)

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Prof. Zang Elected Fellow of The Royal Society of Chemistry

Ling Zang, Professor in the John and Marcia Price College of Engineering’s Department of Materials Science and Engineering, has been elected a Fellow of the Royal Society of Chemistry.

Founded in London in 1841, the Royal Society of Chemistry (RSC) is the oldest scholarly society in its field and now boasts more than 54,000 members across the globe.

While any chemist can apply for membership in the Society, the RSC describes Fellows as its “most senior category of membership,” reserved for those who “hold positions of influence in our community and have invaluable experience, expertise and commitment to promoting the value of Chemical science.”

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